CPSCGeneral Alert

CPSC, Polaris Industries Inc. Announce Recall of Polaris Xpedition 325, Trail Boss 325, and Magnum 325 ATVs

Name: CPSC, Polaris Industries Inc. Announce Recall of Polaris Xpedition 325, Trail Boss 325, and Magnum 325 ATVs
Brand: Polaris Industries Inc., of Minneapolis, Minn.
SKU: CPSC-03536
Availability: Discontinued
Rating: 1.0 (1 reviews)

Published: April 15, 2003Recall ID: 03536Category: generalCountry: US

Reason for Recall / Hazard

The ATVs may have loose or leaking oil cooler line clamps, that can release hot pressurized oil. This may lead to thermal burns, to engine failure due to oil pressure loss and, in rare circumstances, could cause a vehicle fire.

Product Description & Identification

These products are 4-wheeled vehicles intended for use in off-road areas.

Affected Products

2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles (ATVs)

Additional Source Details

Field	Value
U R L	https://www.cpsc.gov/Recalls/2003/CPSC-Polaris-Industries-Inc-Announce-Recall-of-Polaris-Xpedition-325-Trail-Boss-325-and-Magnum-325-ATVs-
Title	CPSC, Polaris Industries Inc. Announce Recall of Polaris Xpedition 325, Trail Boss 325, and Magnum 325 ATVs
Images › 1 › U R L	https://www.cpsc.gov/s3fs-public/2000-Magnum.jpg
Images › 1 › Caption	Recalled MY 2000 Magnum 325 ATV 4x4
Images › 2 › U R L	https://www.cpsc.gov/s3fs-public/2000-Magnum-2.jpg
Images › 2 › Caption	Recalled MY 2000 Magnum 325 ATV 4x4
Images › 3 › U R L	https://www.cpsc.gov/s3fs-public/2000-Trailboss.jpg
Images › 3 › Caption	Recalled MY 2000 Trailboss 325 ATV
Images › 4 › U R L	https://www.cpsc.gov/s3fs-public/2000-Xpedition.jpg
Images › 4 › Caption	Recalled MY 2000 Xpedition 325 ATV
Images › 5 › U R L	https://www.cpsc.gov/s3fs-public/2001-Magnum.jpg
Images › 5 › Caption	Recalled MY 2001 Magnum 325 4x4 ATV
Images › 6 › U R L	https://www.cpsc.gov/s3fs-public/2001-Magnum-2.jpg
Images › 6 › Caption	Recalled MY 2001 Magnum 325 4x4 ATV
Images › 7 › U R L	https://www.cpsc.gov/s3fs-public/2001-Trailboss.jpg
Images › 7 › Caption	Recalled MY 2001 Trailboss 325 ATV
Hazards › Name	The ATVs may have loose or leaking oil cooler line clamps, that can release hot pressurized oil. This may lead to thermal burns, to engine failure due to oil pressure loss and, in rare circumstances, could cause a vehicle fire.
Injuries › Name	Polaris Industries Inc. has received 1,290 warranty claims or service calls pertaining to the loose or leaking oil cooler line clamps. There have been 20 minor injuries associated with oil line failures; these injuries have been first or second degree burns, bruises and skin rashes resulting from the leaking oil.
Products › Name	2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles (ATVs)
Products › Type	All Terrain Vehicles (ATVs)
Products › Category I D	1817
Products › Number Of Units	About 56,000
Recall I D	2489
Remedies › Name	If consumers have not had this work already performed, they should stop using these vehicles immediately and contact their local Polaris dealer to schedule an appointment for a free repair.
Retailers › Name	Polaris dealers nationwide sold these vehicles, from January 1999 through August 2000, for approximately $6,000.
Recall Date	2003-04-15T00:00:00
Description	These products are 4-wheeled vehicles intended for use in off-road areas.
Recall Number	03536
Manufacturers › Name	Polaris Industries Inc., of Minneapolis, Minn.
Consumer Contact	For more information, contact Polaris at (800)-POLARIS or visit their website at www.polaris.com
Last Publish Date	2025-07-14T00:00:00

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Overview

Recalling FirmPolaris Industries Inc., of Minneapolis, Minn.

Recall Hazard Severity

Caution (Class III)

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🚨 SAFETY ALERT: Polaris Industries Inc., of Minneapolis, Minn. - CPSC, Polaris Industries Inc. Announce Recall of Polaris Xpedition 325, Trail Boss 325, and Magnum 325 ATVs

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CPSC, Polaris Industries Inc. Announce Recall of Polaris Xpedition 325, Trail Boss 325, and Magnum 325 ATVs